For years I’ve mixed primarily on a pair of Focal Solo6 monitors.
I love the clarity and detail. They’re excellent speakers with plenty of low end for near field monitors. In fact, I never felt like I needed a subwoofer. Obviously I had a bit of a blind spot in the lowest octave but it really never caused me to do anything too dumb in the low end on my mixes.

But lately, I’ve been working on a lot of modern Reggae Music with my band, Noetic Sea. This genre features heavy low-end and I found that on some of my reference mixes, I was going a little bit over the top with the deepest tones of the kick and bass. I would only learn that during the car test which is not the most clinical listening environment. I decided I wanted to eliminate or reduce that blind spot and at least get another half octave or so in the studio below where the Solo6 monitors naturally begin to roll off.
More Rumblings of Change
The second clue came from a couple of outdoor live recordings of my band.
The recordings were made from the front-of-house mix and supplemented with a stereo room capture using the built-in X-Y microphones on a Tascam DR-40 (without a windscreen). A small amount of wind created significant low-frequency rumble.
Back in the studio, I applied filtering and thought I had removed it but out in the car, there was still a massive amount of rumble… way down there.

DIY Subwoofer – Design Goals
I wasn’t looking for a subwoofer that would shake the room or impress clients. I wanted a subwoofer that would subtly extend the response of the Solo6 monitors a little further into the bottom octave while remaining essentially invisible.
This project documents the design and construction of a compact sealed subwoofer built around a Peerless XXLS 10″ driver and a DSP-powered plate amplifier.
My priorities were:
- Small footprint
- Sealed enclosure
- Musical rather than theatrical
- Very low crossover frequency
- DSP control
- Clean integration with the existing monitors
- Ability to design and build it so I could learn something and have an interesting project.
Enclosure Design
The enclosure was designed as a sealed cabinet with approximately 37 liters of internal volume. The external dimensions are 17″ ร 15″ ร 14″. The speaker is front facing. Simple.
Why sealed?
A sealed box provides:
- Better transient behavior (not that I care about that in a sub)
- Simpler construction
- Much simpler design and avoiding endless trial and error of tuning a port.
The downside of a sealed box is efficiency, but per my design goals, I am just looking for a very subtle extension of the focals and since the subwoofer would be crossed over very low, efficiency wasn’t a concern. The upside of not having to deal with the complexities and trial/error of tuning a port far outweighed this. 37 liters of volume gave a decent curve in WinISD. In Hindsight, as long as I was going with 37, I might as well have gone to 43 liters. That would have extended the range only a few Hz but when you’re talking about 30 Hz, a “few” is pretty significant.
Driver Selection
After experimenting with several drivers in WinISD, I narrowed the choices to:
- Dayton RSS265HF
- Peerless XXLS-P835037
Either would have worked well, but the Peerless was available from DigiKey for about $111 compared to nearly $200 for the Dayton. I’m cheap like that.
The Peerless XXLS offered:
- Excellent reputation
- Long linear excursion (not that I was going to even come close to the limit of either driver)
Amplifier
For the Amplifier, I wanted a plate amplifier with balanced inputs and built-in DSP for setting up filters, etc. The Dayton Audio SPA250DSP was an obvious choice. As of this writing (oct 2026), they are on clearance at parts-express so maybe they won’t be available anymore. It has the power and features I needed and it was about $270.
The SPA DSP is purpose-built as a subwoofer amplifier. It takes in a stereo balanced signal (xlr or trs), sums it to mono, has some fancy DSP and a twisted pair of wires for the driver. It has built-in DSP for Low and High Pass Filters, Subsonic filter, Parametric EQ and as well as other delay and phase parameters. There is as USB port for programming it with a GUI but I had no luck getting that to work. Fortunately, there is a rotary encoder and LCD display that lets you easily program and store anything you need.
What I found interesting (as in disappointing) is that the High Pass filter had a minimum fc of 30Hz. The “subsonic” filter only goes to 25Hz (I wanted 10). More on this below.
Cabinet Construction

This cabinet was built out of 3/4″ birch plywood using fairly basic woodworking tools.
I don’t own a table saw.
All straight cuts were made using a circular saw and a straight-edge cutting guide
The driver opening and plate-amp opening were cut using a jigsaw.
The driver and amplifier were fastened in with M4 tee nuts and Phillips screws
The cabinet panels were glued together with internal corner supports and secured using an electric brad nail gun.
I’m a hack. My goal wasn’t a furniture-grade showpiece. My goal was a functional studio tool. Besides, it is mostly hidden under my studio desk anyway.
Parts List
- Peerless XXLS-P835037 Driver
- Dayton SPA250DSP Amplifier
- 3/4″ Birch Plywood (2 2×4 sheets were enough)
- Rockwool or similar Insulation
- M4 Tee Nuts
- M4 Screws 8mm length
- Wood Glue
- Wood Fasteners
The finished enclosure came out far better than I expected and looks completely at home in the studio.









Internal Construction
The enclosure is fully sealed and lined with Rockwool damping material.
The cabinet volume was chosen based on modeling for the selected driver, resulting in a compact enclosure with smooth low-frequency extension and excellent integration with the main monitors.
I did not put a stiffening “window brace” in this cabinet as my AI overlord suggested. It would have theoretically damped the box resonance, but it also would have robbed me of some internal volume (and been a bit of a pain to do). In operation, the box feels incredibly “still” and stiff so I think it’s fine for this size enclosure. If I went much bigger, I would probably stiffen it.
The Result
The most interesting thing about the finished subwoofer is that it doesn’t really call attention to itself.
The Focals still sound like Focals.
I use the Dangerous Music M-Box+ monitor switcher which allows switching in a sub. Turning it on gives the focals just a tiny extra something down there that sounds really nice.
When the low end is over the top in the car, it’s now over the top in the mix room too.
That’s exactly what I was hoping to achieve.

Listening Impressions
The biggest success of the project is that the subwoofer doesn’t sound like a subwoofer.
The Solo6 monitors already provide excellent bass. What the sub adds is a sense of scale and weight in the lowest frequencies.
The deepest tones of the kick and bass can be judged much more accurately now.
Most importantly, my monitors still sound like the Focals I know and love.
Cone excursion is well within the 19mm max specified for the Peerless – even at higher than normal listening levels. I’m definitely well within the design limits of the amplifier and driver.
Measurements
I set up REW with my dbx reference mic to do some tests.
The graph below shows the low-frequency response of the Focals alone (blue), the subwoofer alone (purple), and the combined system (red).
Yes, there is a little hump now at the bottom of the Focal’s range, but you can clearly see the extension of about half an octave with the sub engaged.
The exact shape of the room response is less important than the fact that the sub extends the system by approximately half an octave while remaining well integrated with the Solo6 monitors

The Amplifier is set up with a Lo Pass filter at 40Hz with a 24db/Oct slope. I have adjusted the relative volume of the sub to taste and I’m sure I’ll still be tweaking as I do more mixes with this system. My design in WinISD dictated a Hi Pass filter at 10Hz but it turns out that this is not possible with the Dayton amp. The HiPass only goes down to 30. It also has a subsonic filter, but that has a minimum frequency of 25Hz. This seems a bit strange for a purpose built subwoofer amp. I ended up switching on the subsonic filter at 25Hz with a 12db/Oct rolloff. Without it, the sub had quite a bit more cone excursion and the room response was still above 70db below 10Hz.
Final Thoughts
This project started as a small experiment and ended up being one of the most enjoyable DIY audio projects I’ve completed. And it was actually a pretty easy project.
The final result wasn’t a “cheap subwoofer.” Total cost was about 550 USD plus my very valuable time. There are several good choice one could buy off the shelf in that price range.
The project achieved exactly what I hoped it would. The goal wasn’t to make the studio sound bass-heavy. The goal was to make low-frequency decisions in the studio translate more reliably to other listening environments.
For anyone curious about loudspeaker design, DSP, or studio monitoring, a small sealed subwoofer is an excellent entry point into the world of DIY speakers.


















































